In This Issue
Knowledge Equals Speed
AS&D News
AS&D Events
Change C to FAA Order 8100.8B
Featured Article
 
Knowledge Equals Speed
 
 
By: M. Dreikorn
 
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The Aerospace and Defense Learning Institute (ADLI) is a 501(c)(3), not-for-profit organization which is dedicated to the sustainable knowledge base of the AS&D industry.
 
AS&D Body of Knowledge (BoK) Update
 
The AS&D BoK development team continues to meet on a weekly basis.  Presently, the AS&D business process map, with focus on the supplier quality management (SQM) processes, is approximately 25% through SME validation.  Organizational validation is anticipated for September.  By November, a comprehensive AS&D-specific SQM BoK will be published and available for use in industry.  It is also planned that an industry-wide professional certification will be available my Summer of 2008.
 
 
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Click the above logo to find out more about the ADLI its important project - the development of the AS&D body of knowledge.
 
 
 
 
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Basic Auditing in the Aviation Industry: The FAA Course

This 3-day workshop was originally designed to be deployed to every employee in the Aviation Safety service of the Federal Aviation Administration. The aim of the course is to provide participants with a general understanding of the functions of a quality management system (QMS) and how audit processes are applied in the civil aviation industry. The course also provides basic auditor skills instruction and there are various interactive activities throughout. By design, anyone can attend this course with no prerequisite.

July 16-18, 2007
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Root Cause Corrective Action Workshop
 
 
July 19, 2007
Wichita, Kansas
 
This one-day public workshop is perfect as either an introduction or refresher to root cause and corrective action.  Participants will learn:
 
Purpose and urgency for RCCA
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Using 5 Whys
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What is closed-loop
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If your organization continuously deals with the same problems, again and again... then these are the workshops for you!
 
These workshops can also be delivered at your location.  Best when delivered with an IPT and other workgroups.
 
 
Did you know?
 
The International Space Station can be shot down by space junk...
 
Flying as fast as six miles per second, even a pebble-sized piece could rupture the station's aluminum hull, triggering a rapid decompression, the loss of all breathing air and the failure of critical systems.

Click here for the story

 
 
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By using the concepts of Integrated Performance Leadership (IPL), as described in The Synergy of One, organizational leaders will discover how to more effectively implement change by remaining aware of the big picture and how it affects the entire organization.
 
This book, published by the American Society for Quality (ASQ) presents the modern day challenges of organization and a recognition that there is no one remedy to fix the system.  Systemic improvement requires systemic action!
 
 
 
Knowledge equals Speed

The more you know the faster you go.

 
If your organization is not actively managing its knowledge capability then you are running way too slow.  Call or email The IPL Group today to find out how we can help your organization gain speed through applied knowledge capability.
 
 
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Michael Dreikorn and Associates have a demonstrated track record of supporting AS&D litigation needs.  Within the AS&D industry, we are experts in:

Quality
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Maintenance
Log book records
Product investigation
Contract compliance
 

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The Next X Prize

The first X Prize was announced in 1995, a $10 million award to the first non-governmental organization to achieve space flight in a reusable craft. It was won on October 4, 2004, by SpaceShipOne, built by Mojave Aerospace Ventures. Now the X Prize group has focused its attention on the need for mainstream, mass-produced cars capable of extraordinary fuel mileage.

The new X-Prize target, the 100 mpg car.
X Prize Car
 
 
Only available in the resale market.  This text is a great primer for those who are trying to make sense of quality in the aviation industry.
 

Avn Industry Quality Systems Book 
 
 
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For indepenent analysis of issues relating to the aviation, space and defense industry, consider the Aerospace and Defense Learning Institute's "Think Tank" services.
 
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239.283. 2647
 
 
 
 
STS-117 Atlantis is on the pad...Launch is scheduled for June 8th! 
 
Atlantis on Pad
 
Launch pad operations are now proceeding on schedule. The S3/S4 payload was installed in Atlantis' payload bay and preparations have begun for hypergolic propellant loading, which is scheduled for next week. Also, the orbiter weather protection curtain walls have been extended to provide additional protection to the vehicle.
 
 
 
 
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01 June 2007
AS&D Quality, Safety and Regulatory
 Newsletter

 
Your source for professional connection
 
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The objective of this newsletter is to provide perspective to the Aviation, Space, and Defense (AS&D) industry on current and relevant quality, safety, and regulatory matters in our industry.
 

Knowledge Equals Speed

 

When it comes to performing a task, it goes without much debate that the more proficient one is the more capable they will be in executing their responsibilities.  So, I will say the more you know the faster you can go. More specifically, the greater the intellectual capability within an area of work, fewer errors will be made and less time spent in attempting to figure out how to get work done.

 

Take for example the first time you assembled a bicycle.  Chances are it was late at night before a major holiday or birthday.  If you are like most Western people, you probably did not read the instructions that came with the bike.  It was only after a few trials that the assembly came together.  Now, if you had a second bike to assemble, chances are you would be able to do such in much shorter time.

 

In industry we refer to this phenomenon as a learning cycle and we frequently budget our production plans to account for such.  These scales are based on our ability to "learn out" a process.  My question to you is how expensive are these cycles to your own organization?

 

Here are a few suggestions for reducing learning cycles to make your organization perform:

 

  1. Understand what your business processes require, related to knowledge, to effectively execute.  Business process mapping with applied knowledge management practices will create visibility of what your business requires to get the job done.
  2. Measure the resident knowledge capability of your workforce and manage the gaps as measurable risk.
  3. Assess the impact to knowledge capability and business performance when losing or changing employees.  Also, recognize the impact when changing key suppliers in your value-stream.

 

Bottom-line, to be the best of the best, and to ensure your organizational long-term sustainability your organization must address knowledge capability as one of your, most valuable processes and resources.  The solution, make knowledge management a funded and management focus now.  Imagine not having the capability to get the job done, on time. 

 
 

Written by: M.J. Dreikorn

AS&D News
Bell Tilt RotorThe following are news links relevant to quality, safety, and regulatory matters in the AS&D industry.  These are only events which have been reported in the past two weeks.  If you would like to see something else or more, please let us know.  Remember, part of being a professional is being relevant.  It's your responsibility to stay informed and to provide value.
 
 
BA-609 civil tiltrotor certification getting closer (USA-Italy)
 
Bell/Agusta Aerospace Co. (BAAC) recently announced to expect within 2010 the release of the certification for its BA-609 civil tiltrotor helicopter by FAA (Federal Aviation Administration), EASA (European Aviation Safety Agency) and ENAC (Italian body for civil aviation).
 
 
Australian taxpayers have been spared the loss of more than $1 billion in the troubled program to acquire new helicopters for the Australian Navy.
 
 
The Manufacturing Institute and the National Association of Manufacturers are not alone in having a concern about the lack of a skilled workforce. Companies around the country are seeking ways to make sure this dire forecast does not come true.
 
College or H-1B visas: Educate tomorrow's workers or import them, report says (USA)
 
The 24-page report released Wednesday by the Public Policy Institute of California comes at a time when Congress is considering how to overhaul that nation's immigration laws.
 
4,000 may lose jobs before FAA acts (USA)
 
"I was fired by the FAA when I had a birthday," he said. "On April 21 of 2001, I flew a Boeing 737 full of passengers. The next day, because I had a birthday, I was no longer safe to do that in the eyes of the FAA."
 
 
If you employ a large number of baby boomers or even have a handful of older workers who hold critical jobs within your organization, this is your wake-up call.
 
Aviation sector suffering from trades vs. university education stigma (Canada)
 
At best, Canada's aviation industry is facing a crisis when it comes to labour supply for skilled technical trades, according to one industry association.
 
 
American Airlines, American Eagle and Texas Aero Engine Services Limited (TAESL), an affiliated engine repair facility, have qualified for the coveted Federal Aviation Administration's Diamond Award for excellence in training their Aviation Maintenance Technicians (AMT).
 
 
A federal labor union has taken issue with some recommendations in a congressionally chartered organization's recommendations on reshaping NASA's workforce to meet a new mission.
 
 
In what Wichita Area Technical College president Peter Gustaf called "a watershed moment," Wichita's five major aviation companies Monday announced a fund of $125,000 to provide scholarships for students to earn aerostructures technician certification.
 
Subcommittee focuses on ensuring the health and vitality of NASA's current and future workforce (USA)
 
The House Committee on Science and Technology's Subcommittee on Space and Aeronautics today examined a range of National Aeronautics and Space Administration's (NASA) workforce issues identified by the recently released reports of two independent review panels.
 
 
The Civil Aviation Safety Authority has given the Brisbane-based training organization Aviation Australia approval to operate under the new standards.
 
The new president of the nation's largest pilot union is rallying troops from the four carriers here to stand up for sleep and pay.
 
 
But they aren't all waiting until 56, the mandatory retirement age for air traffic controllers. Rather, veteran controllers are choosing to retire early. The Federal Aviation Administration (FAA) underestimated the number of controller retirements by 24% from 2003 to 2006.
 
 
The decision announced this week to stage this year's Climate Camp near Heathrow will increase pressure on BAA to drop its controversial plans to expand the airport.
 
 
Federal officials are recommending planes be barred from New York's East River corridor where Yankees pitcher Cory Lidle was killed in a plane crash.
 
 
For years, China has chafed at efforts by the U.S. to exclude it from full membership in the world's elite space club. So, lately, China seems to have hit on a solution: create a new club.
 
Cosmonauts to add shield to ISS (USA)
 
Two Russian cosmonauts will venture outside the International Space Station this week on a mission to protect it from a threat that could destroy the outpost or force a crew to abandon ship.
 
 
The Federal Aviation Administration has granted the Jacksonville Aviation Authority approval to move ahead with the licensing process for construction of a spaceport at Cecil Field in Florida.
 
Rocket motor test helps NASA's Shuttle and Ares I (USA)
 
Rocket Motor TestNASA's Space Shuttle Program successfully fired a reusable solid rocket motor Thursday, May 24, at a Utah test facility.
 
 
 
The FAA allowed the club to launch model rockets, some of which were five feet long, about four miles from the airport into active airspace.
 
Mayo Clinic Ariz. to test space tourists (USA)
 
Mayo Clinic Arizona could play a critical role in commercial space travel by screening pilots and passengers for heart disease, balance disorders and other medical challenges posed by out-of-this-world travel.
 
 
When a brand-new Kenya Airways Boeing 737 crashed into a jungle swamp this month seconds after take off from Douala airport killing all 114 people aboard, authorities mistakenly thought it had plunged 160 kilometers (100 miles) to the south.
 
 
A full audit of City of Derry Airport is to be carried out following its closure due to safety concerns.
 
 
Airports and aviation officials hold out hope that technological innovation can improve the quality and efficiency of their security screening as well.
 
 
The FAA recently changed the rules, and that means several thousand GPS users are, for the moment, out of compliance.
 
US, China strategic economic dialogue concludes (USA)
 
The second annual Strategic Economic Dialogue (SED) between the US and China has ended with "tangible results" .
 
 
The Honorable John W. Douglass, who guided the Aerospace Industries Association for nine years through both lean and robust economic times, plans to retire as the group's president and CEO as of Dec. 31.
 
FAA continues to ignore flawed FTI program (USA)
 
The Professional Airways Systems Specialists (PASS), the union that represents more than 11,000 Federal Aviation Administration (FAA) employees, cited the system failures in Chicago as yet another example of serious safety and efficiency problems with the flawed system.
 
 
Golden EyeAurora Flight Sciences Corporation has received an Experimental Airworthiness Certificate (EAC) from the Federal Aviation Administration (FAA), allowing the GoldenEye 50 Unmanned Aerial System (UAS) to fly in the National Airspace System (NAS).
 
 
Analysis of business jet safety incidents in UK airspace indicates that business aviation as a whole does not - as it might have been believed - have an underlying safety record to rival that of the airlines, even if the top corporate sector of business aviation does.
 
 
Anyone who is seized by the urge to point a laser pointer at the cockpit of an airplane might think better of it, thanks to a bill passed by the House of Representatives that would make it a criminal act punishable by five years in prison.
 
he Federal Aviation Administration is "caught in a squeeze" between an increasing demand for its services and the "brutal reality" that it is not going to see a significant budget increase any time soon.
 
Cessna's Mustang gets EASA (EU)
 
Cessna MustangThe EASA nod makes the Mustang the first new-generation entry-level business jet to be certified in Europe.
 
 
 
According to the suit, (the pilot) could not see out of the cockpit due to poor visibility and had to use aircraft instruments and help from FAA controllers.
 
 
A seaplane crash near Miami in December 2005 that killed all 20 people on board when the right wing fell off resulted from poor maintenance and faulty oversight by the Federal Aviation Administration, a US safety board said.
 

 
A reluctant Air Canada has agreed - under threat of subpoena - to co-operate with former Supreme Court justice John Major and offer its views on aviation safety to his inquiry into the 1985 Air India bombing.
 
 
For the third consecutive year, the National Safety Council has acknowledged safety accomplishments at Alcoa Lafayette Operations.
 
 
Basically, what the aviation experts, especially those running the airports, want is a sound, effective, and powerful regulator before the scene explodes.
 
 
A recently-issued decree allowing investors to set up airlines in the country, and Sai Gon Airlines' receipt of a business licence, suggest that flying may soon become more affordable.
 
Senate Commerce Panel approves FAA Reauthorization (USA)
 
The Senate Commerce, Science and Transportation Committee by voice vote approved S. 1300 to reauthorize the Federal Aviation Administration (FAA) through fiscal 2011, after turning back an amendment by Democrat Bill Nelson of Florida and Republican John E. Sununu of New Hampshire that would have stricken a $25 per flight surcharge on flights in controlled airspace.
 
Directives 94/56/EC and 2003/42/EC aim to achieve optimum air traffic safety standards through exchange of information in the area of accident and incident investigation and reporting of occurrences in civil aviation. 
AS&D Events
The following is a listing of upcoming events relevant to the AS&D industry.
 
The 19th FAA/ATA International Symposium on Human Factors in Maintenance and Ramp Operations. September 5-6. Hyatt Regency Orlando International Airport Hotel.
FAA Releases Change C to FAA Order 8100.8B 

Please be advised that Revision C to Order 8100.8 became effective May 4, 2007, and is available online in the Regulatory and Guidance Library.

This order cancels FAA Order 8100.8B, Designee Management Handbook, dated July 14, 2003, and its associated changes.

This revision of the order-

  • Incorporates Order 8100.8B, changes 1 through 3.
  • Updates the Acknowledgment of Responsibilities form.
  • Clarifies limits of multiple appointments as designees and with respect to their involvements with engineering and inspection of the same product.
  • Identifies specialized experience requirements for the issuance of special flight permits (function codes 04 and 16).
  • Revises paragraphs 406 and 510 for clarity and to make policy easier to understand.
  • Revises chapter 8 to clarify designee training requirements.
  • Revises termination requirements and clarifications.
  • Updates and/or clarifies AFS policy regarding on-the-job training in chapter 14, AFS DAR and ODAR Procedures.
  • Includes suggestions and improvements from previous reviews.
  • Incorporates changes necessary to comply with Order VS 1100.2, Managing AVS Delegation Programs.
This newsletter is brought to you by The IPL Group, LLC.  We hope you find the content informative and useful.  If there are other features of this newsletter that you would like to see, let us know.  The power of our industry is not solely driven by mechanical means, it is our intellectual base which brings innovation and strength.
 
Sincerely,
 

Michael Dreikorn
President
The IPL Group, LLC