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Have we forgotten the basics?
Our Sponsors
AS&D Events
 
Featured Article
 
Tech 2 
 
Have we forgotten the basics?
 
 
By: M. Dreikorn
 
 
Did You Know?

Collisions between vehicles and planes were narrowly averted 26 times from 2003 through January, according to a USA TODAY review of Federal Aviation Administration (FAA) data. That represents 22% of all serious runway incidents, or about one serious incident every other month.

 
 
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The IPL Group focuses on bringing sustainable cultural change to AS&D organizations.  Support areas include:
 
Back to the basics
Leadership development
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Knowledge management
Supplier development
Supplier oversite
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Quality management
Regulatory support
Auditing processes
Level III NDT
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Visit The IPL Group at www.TheIPLGroup.com
 
 
 
 
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The Aerospace and Defense Learning Institute (ADLI) is a 501(c)(3), not-for-profit organization which is dedicated to the sustainable knowledge base of the AS&D industry.
 
Sponsors are needed.  If your organization is interested in supporting this urgent industry-wide project, ADLI urgently needs financial support to make the BoK happen faster.
 
Click the above logo to find out more about the ADLI its important project - the development of the AS&D body of knowledge.
 
 
 
 
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TrainingNow.org offers AS&D relevant training, in-house, public, or over the internet.  New courses are being added, so check the website for updates.
 
New look and content is on its way!!!
 
 
 
 
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Did you receive this newsletter from a friend and would like to ensure you are on the mailing list.  Click the above button to stay informed on what's going on in the AS&D industry.
 
 
 
 
A "Back-to-the-Basics" Workshop
mdreikorn
Visit Our Sponsor
 
May 23, 2007
Anaheim, California
 
This one-day public workshop is perfect as either an introduction or refresher to root cause and corrective action.  Participants will learn:
 
Purpose and urgency for RCCA
Understanding of root cause
How to select a root cause tool
Using 5 Whys
Tree diagrams
Understanding corrective action
What is closed-loop
Using mistakeproofing
Applying preventative action
 
The price for
his workshop is $450USD.
 
Michael Dreikorn is the instructor for this value-added learning event.
 
Call 239.283.2839 to reserve your spot today.  Space is limited!
 
 
If your organization continuously deals with the same problems, again and again... then this is the workshop for you!
 
This workshop can also be delivered at your location.  Best when delivered with an IPT and other workgroups.
 
 
 
 
Did You Know?
 
Pointing lasers at commercial aircraft is illegal in the U.S.?
 
Airplane Photo

It's rather obvious that pointing a laser at an aircraft can't be a good thing.  But in the name of safety, those guilty of pointing a laser at a commercial airliner face fines of $500,000 and up to 20 years in jail.

 
 
 
Synergy of One Book
Visit Our Sponsor
 
 
By using the concepts of Integrated Performance Leadership (IPL), as described in The Synergy of One, organizational leaders will discover how to more effectively implement change by remaining aware of the big picture and how it affects the entire organization.
 
This book, published by the American Society for Quality (ASQ) presents the modern day challenges of organization and a recognition that there is no one remedy to fix the system.  Systemic improvement requires systemic action!
 
 
 

Did you know?

Giovanni Bisignani, IATA's Director General and CEO, this week announced that it has revised its industry profit forecast for 2007 from US$2.5b to $3.8b:

-North America: US$-600m (US$+4.4b if restructuring costs are excluded)

-Europe: US$+2.4b

-Asia-Pacific: US$+1.7b

 
 
Did you know?
 

Low-Carb Diets May Fool Breathalyzer

A Virgin Atlantic pilot, having failed a breathalyzer and held at Heathrow March 31 prior to a flight to JFK, is one happy man now, as science and diet have cleared his good name.

 
 
In need of expert witness services?

 
Dreikorn & Associates 2
 
Michael Dreikorn and Associates have a demonstrated track record of supporting AS&D litigation needs.  Within the AS&D industry, we are experts in:
 
Quality
Regulatory compliance
Supplier controls
Manufacturing
Maintenance
Log book entries
Product investigation
Contract compliance
 

We can also show you how to avoid litigious situations by being proactive.  Contact us today to find out how we can help you save your reputation.
 
 
Visit
www.MichaelDreikorn.com 
or call 239.283.2839.
 

Dreikorn & Associates 1
 
 
 
Only available in the resale market.  This text is a great primer for those who are trying to make sense of quality in the aviation industry.
 

Avn Industry Quality Systems Book
 
 
 
 
Questions or comments, please feel free to call, fax, or email us at:
 
(P) 1.239.283.2839
(F) 1.239.283.2197
 
 
 
 
 

15 April 2007 Newsletter

 

The objective of this newsletter is to provide perspective to the Aviation, Space, and Defense (AS&D) industry on current and relevant quality, safety, and regulatory matters in our industry.
 
 
 
Have we forgotten the basics? 
Tech 1
 
The definition of a professional is a person who applies their skills in a trade which is bound by a professional body of knowledge.  For many professional disciplines, a body of knowledge is well-defined and can be deployed in a consistent fashion.  However, in the aerospace and defense industry we struggle with industry-wide process execution because our body of knowledge is not well-defined.  Luckily, groups like the IAQG, AS&D-ASQ, and ADLI are actively working to create a defined body of knowledge for the AS&D industry.
 
Meanwhile, organizations are conducting their day-to-day business with employees who may or may-not know the basics of their position responsibilities.  My observation is that over the past couple of decades there has been a strong focus on specific tools like lean and six-sigma and themes like quality circles and TQM.  However, there has been little focus on ensuring the people we engage in our business have a strong foundation in the basics of their trade.
 
Go ahead and test this observation for yourself.  Next time you are interacting with a quality engineer ask them if they can explain to you what "closed-loop" corrective action is.  Chances are they probably will not be familiar with the term.  You might also tempt fate and see if they can describe the difference between a disposition and corrective action.  I'd venture that 7 out-of 10 quality engineers won't get it right.
 
Now, test these assumptions of knowledge in your supplier-base.  You had better brace yourself for a rude wake-up call.  Why would we expect a smaller organization to have greater capability than a larger one when it comes to managing the intellectual capital of its workforce?
 
My recommendation: Make sure your organization can walk before it attempts to run.  Meaning, before you go off and invest a lot of time and money into advanced tools such as lean, six-sigma, and CMMI, make sure your people have the foundational knowledge to do their jobs right.
 
The bare minimums should include:
 
  • Basic quality management system familiarization.
  • Overview of controlling nonconforming material (MRB).
  • Root cause and corrective action.
  • Familiarization of gauge R & R.
  • Purpose of calibration systems.
  • Understanding of applicable regulatory requirements.
  • Use of data.
You could probably add a dozen more basic knowledge elements to this list.  Good!  Now go do it and do something about ensuring your people have the know-how to do their job.  Oh, and don't forget about your supplier-base!
  
Written by: M.J. Dreikorn
 
 
AS&D News
Navy 1 The following are news links relevant to quality, safety, and regulatory matters in the AS&D industry.  These are only events which have been reported in the past two weeks.  If you would like to see something else or more, please let us know.
 
 
 
Nearly three-quarters of all aviation accidents in Australia between 2001 and 2005 were attributed to operational causes, with the remainder being mechanical, according to a new safety review released by the Australian Transport Safety Bureau.
 
 
The Federal Aviation Administration is relying less on hands-on inspections and more on computer systems for its oversight of critical maintenance work that air carriers are increasingly outsourcing to contractors, some of which are foreign, the Department of Transportation's internal watchdog told Congress in hearings last week.
If the Civil Aviation Safety Authority couldn't identify a scandalous absence of safety culture in a tiny aviation enterprise, Transair, how will it handle this year's unprecedented demand for air safety administration and enforcement?
 
 
NASA Aerospace Safety Advisory Panel Meeting Scheduled for April 24, 2007 (USA)
 
The Aerospace Safety Advisory Panel will hold its Quarterly Meeting. This discussion is pursuant to carrying out its statutory duties for which the Panel reviews, identifies, evaluates, and advises on those program activities, systems, procedures, and management activities that can contribute to program risk. Priority is given to those programs that involve the safety of human flight. The agenda will include Safety Organization and Management; Technical Governance; Major Contractor Safety; Constellation Program Safety; and Commercial Orbital Transportation Services Safety.
 
 
It's the third year in a row problems including lost luggage and canceled flights have grown worse for the airline industry.
 
 
ICAO is getting stronger, but the organisation must make sure it matches its increased muscle with responsibility and transparency.
 
 
The UK UAV community is being cautioned to give more priority to configuration control during the development of new systems to ensure the safety of unmanned aviation.
 
 
Hawaiian Airlines was named the nation's top airline in an annual study that grades on-time performance and customer satisfaction.
 
With 500 787s sold, production rate key (USA)
 
Boeing Co. has sold more than 500 of its new fuel-efficient 787 passenger jets and is looking for ways to speed production rates.
 
 
The purpose of this notification is to advise all aircraft owners, operators, manufacturers, maintenance organizations, and parts suppliers and distributors regarding parts that were improperly cadmium-plated, brush- or stylus-plated, shot-peened, stress-relieved, passivation-processed, and nondestructive-tested.
 
New blueprint needed for Asia aviation (SING)
 
Asian governments should come together to create a new blueprint for the regional aviation industry, given that intra-Asia traffic would be the largest market in the world by the turn of the decade.  
 
 
Former Civil Aviation Safety Authority (CASA) chairman Dick Smith says current air safety laws are forcing some small aircraft operators to skimp on safety.
 
DOD Continues To Invest In Aircraft (USA)
 
Despite spending tens of billions of dollars on wartime expenses such as fuel, logistics and new or upgraded trucks, the Pentagon still is investing heavily in operating and upgrading its aircraft fleet and is likely to continue doing so well into this century, defense and military budget analysts say.
 
Aerospace industry is booming (USA)
 
The U.S. aerospace industry was highly successful in 2006, with total deliveries estimated at more than $184 billion. While sales increased for nearly all product and customer categories, the civil aircraft sector surged 21 percent. The AIA Aerospace Research Center projects aerospace industry sales will grow to more than $195 billion in 2007, as purchases by the military and the space sector increase slightly while commercial aircraft, engines and parts deliveries rise by 15 percent.
 
 
To prevent a cargo door from opening during flight; which could lead to structural failure or loss of control of the aircraft
 
 
Remarks to Conference on Quality in the Space and Defense Industries; Cape Canaveral, Florida.
 
Aviation Companies Team to Provide First-Ever Complete Flight Data Monitoring System for GA Aircraf (USA)
 
The new package, based on standardized, FAA-approved Flight Operational Quality Assurance (FOQA) programs for commercial aircraft, enables non-commercial aviators to monitor and share engine trend and flight operations data.
 
 
Indicating that an Aerospace Command will take shape soon to give India means to exploit its space assets for military purposes, new Air Force chief Fali Homi Major on Monday said IAF has chalked out a plan to give it a truly global combat reach.
 
 
A new laser technique allows for instant detection of bioterrorism agents, permitting tests that previously were cumbersome or impossible, according to a report in the April 13 issue of the journal Science.
 
 
The East African Community (EAC) is poised to form a joint regional agency to oversee the implementation of international standards and recommended practices.
 
 
 
Transport Canada's plan to eliminate regular safety audits of Canadian airlines could increase risks to the public and undermine the country's aviation industry.
 
 
The federal government's announcement of its $900-million Strategic Aerospace and Defence Initiative (SADI) makes good business sense if Canada is to preserve and enhance its role as a world-class leader in aerospace technology. Under the new program, companies will invest three to four dollars of their own capital for every federal dollar received.
 
NTSB: Fatigue threatens air safety (USA)
 
Sleep-deprived air traffic controllers played a role in at least four near-fatal incidents on the nation's runways, and the controller on duty in the worst U.S. crash in five years got only two hours of sleep.
 
 
 
 
 
This newsletter is brought to you by The IPL Group, LLC.  We hope you find the content informative and useful.  If there are other features of this newsletter that you would like to see, let us know.  The power of our industry is not solely driven by mechanical means, it is our intellectual base which brings innovation and strength.
 
Sincerely,
 

Michael Dreikorn
President
The IPL Group, LLC
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