In This Issue
The IPL Group
What a Mess...
AS&D News
AS&D Events
Featured Article
What a Mess
 
By: Mr. Alden Davis
 
Our Sponsors
 
The IPL Group knows the Aviation, Space, Defense  and Maritime
Industries
 
 
The IPL Group is listed in the World Aerospace Database (and have been since we were founded in 2002).  How about your consultants and trainers? (Click here to see our listing)
 
 
Let us help your organization succeed!
 
IPL Logo
Visit Our Sponsor
 
The IPL Group brings sustainable performance
to AS&D organizations.  Support areas include:
 
Back to the basics training
Leadership development
Integrated process teams
Knowledge management
Process-based risk assessments
Supplier development
Supplier oversite
Lean/Six-Sigma
Quality management
Regulatory support
Safety Management
Human Factors
Auditing processes
Level III NDT
Operations support
Project management
Web-based learning
Web-based QMS
Training
People placement
Urgent response
Due diligence
Expert witness
 
Visit The IPL Group at www.TheIPLGroup.com
 
239.283.2839
 
 Value-Stream Risk Assessments (VRSA)
 
Do You Know Where The Risk Resides In Your Value-Stream?
 
The IPL Group has developed a robust methodology for understanding where the real risk resides in an organization's value-stream.  Applying the tools of process mapping, FMEA, and visual illustration, leadership is provided the intelligence required to apply informed action to risk mitigation.
 
Contact us today to take the guess work out of value-stream management.
 
239.283.2839
 
In need of Litigation Support Services?

Expert Witness: An expert is a person with creden­tials or experience beyond that of the general public and recognized by the court.

 ASD Experts Logo

ASD Experts has a demonstrated track record of supporting AS&D litigation needs.  Within the AS&D industry, we are experts in:

Quality
Design responsibility 
Regulatory compliance
Supplier controls
Manufacturing
Maintenance
Certification
Validation
Verification
Audits
Operations 
Log book records
Owner responsibility 
Product investigation
Contract compliance
 
We can also show you how to avoid litigious situations by being proactive. 
 
We pride ourselves in being:
Responsive
Relevant
Recognized
Highest Integrity
Structured
Succinct

 
Visit www.MichaelDreikorn.com 
call 239.283.2839 or
 
The participant feedback has been phenomenal!
 
On-line training when and where you want it.
 
Root Cause
Corrective Action
(RCCA-101)
 
 

This workshop includes over five-hours of rich animation and narration, and provides an excellent foundation to form a common understanding of root cause and corrective action.   Each major section includes a quiz to provide learning feedback.  
 
*********************
 
These 1-hour workshops are designed to build upon the RCCA-101 learning and can be taken separately for those who already have RCCA expertise.

Introduction to Tree Diagrams
 
 
 
Web-based learning for only $40 USD
 
 
 Introduction to Barrier Analysis
 
These workshops include over an hour of rich animation and narration.  Each major section includes a quiz to provide learning feedback. 
  
********************
 
How often is your organization experiencing the same problems... over and over again? 
 
Until a problem is truly understood and root cause identified, corrective action can not be undertaken.  The IPL Group can help your organization develop the skills to eliminate errors, nonconformance, and noncompliances once and for all.  We offer training services, system analysis and repair, and can even lead your teams in deploying true root cause and corrective action.

Volume discounts are available
 
IPL Logo
 
 
Contact us today to start the improvement journey.
 
Log onto
to register.
 
239.283.2839
Attention SMEs 

Are you interested in becoming a Subject-Matter-Expert Partner with The IPL Group?
 
If your peer-base considers you as a Subject-Matter-Expert (SME), and you have the ability to effectively communicate your knowledge, please consider joining The IPL Group's SME Partner's Program.
 
We are looking for SMEs to provide client consultation, as well as, develop web-based training modules. 
 
 
What is one of the most challenging skill sets in the AS&D industry to maintain?
 
Growing and sustaining Level III NDT/NDE professionals
is costly and time consuming
 
The IPL Group is your one-stop solution for quick and reliable support.  In addition to other operations support, we provide complete Level III nondestructive testing/evaluation  (NDT/NDE) support.  The IPL Group can augment your internal needs and/or provide your total supplier development and oversight solution.  Our NDT/NDE professionals are ASNT certified and many hold certifications from primes.
 
 All NDT/E methods supported.
 
Methods approved
Suppliers audited
Process development
Level II training & development
System consulting
 
We have demonstrated capabilities and can meet your immediate and long-term needs.  World-wide support... anytime - anywhere.
 
IPL Logo
 
  EMPLOYMENT OPPORTUNITIES
 
The IPL Group is always interested in hearing from highly qualified individuals who share our values.
 
We are presently seeking:
 
ASNT Certified Level lll NDT Specialists:  We are interested in hearing from ASNT-certified Level III's, who hold qualifications in all methods to work with our client's suppliers on a subcontract basis. Ideally you will have RT, MT, FT and be knowledgeable in chemical processing and heat treating. You must have a great working knowledge of Nadcap checklists, AS9100B, and be willing to travel.
 

Aerospace Product Source Inspectors:  We are interested in hearing from highly-experienced aerospace professionals who are interested in performing product and process source inspections at our client's suppliers.  You must have experience working with technical specifications, production work instructions, and process processes as they relate to the aerospace and defense industry.  Must be willing to work on a subcontract basis and travel.


Contact us at Info@TheIPLGroup.com with a copy of your CV.
Join Our Mailing List
Did you receive this newsletter from a friend and would like to ensure you are on the mailing list.  Click the above button to stay informed on what's going on in the AS&D industry.  It's FREE!
 
With the average age of an AS&D professional at 59, how much longer will you be able to hold on to your workforce?
 
With all of the challenges in the AS&D industry regarding the loss of knowledge, how is your organization deal with knowledge walking out your retirement door?
 
The IPL Group offers a process-based approach to organizational knowledge management.  We can help with immediate and long-term solutions.
 
Contact The IPL Group today to help you manage your critical knowledge and skills.
 
239.283.2839
 
Global Supplier Management Support
 
Do you need more legs to monitor your supplier base?
 
 IPL Logo
 
The IPL Group offers complete supplier management support, to include:
 
Source inspection
First Article Inspections
Level III NDT support
Supplier auditing
Supplier development
Special process development
Quality plan development
Quality engineering
Product development support
Supplier qualification
Project management
Regulatory compliance
FAA DER Support
FAA DAR support
 
We offer the highest level of professional support in the AS&D industry.   Give us a call to see how we might help you.
 
239.283.2839
 
 Our support services are offered worldwide.  
Sustainable Success Alert
 
   Management Tools to Navigate the Global Economy
 
Each month our editors will bring you insightful articles on four broad categories of tools: Quality, Environment & Energy, Social Responsibility and Technology & Infrastructure. You can pick and choose the tools that you need most at any given time - when you need them.

(Click here to view the SAA website or call USA-305-867-1402)
 
Synergy of One BookSynergy of One: Creating High-Performing Sustainable Organizations through Integrated Performance Leadership
 
In The Synergy of One, Michael Dreikorn argues that the vast majority of errors and system failures are the result of ineffective leadership. And most of the shortcomings of leadership stem from the lack of a unified and structured system throughout their organization. The Synergy of One explains how to create an integrated system that incorporates resources, accountability, culture, understanding, and leadership into one synergistic formula that will help drive consistent success. This synergistic system will help lead to consistency throughout the organization - leader to leader and department to department - which will lead to better communication, more consistency, and ultimately more success. Dreikorn cites examples from other successful organizations, and provides numerous charts and graphs to help emphasize the points being made.
 
 
 
(P) 1.239.283.2839
(F) 1.239.283.2197
 
 
 
February - March 2009
 
AS&D Quality, Safety and Regulatory
 Newsletter
 
Your source for professional connection
 
ASD Header 2

The objective of this newsletter is to provide perspective to the Aviation, Space, Defense (AS&D) and Maritime industry on current and relevant quality, safety, and regulatory matters.
Reliable, Relevant and Credible Solutions
 
With a client list spanning the most recognized names in aviation, space and defense, TheIPL Group, LLC has earned a reputation for delivering Reliable, Relevant and Credible solutions in all areas of quality, regulatory compliance and integrated performance leadership.
 
Brought to you exclusively by The IPL Group, LLC, this professional newsletter provides you with news from the aviation, space, defense, and maritime industry, to include insight to activities within the associated government and regulatory agencies.
 
Those of you who have worked with The IPL Group in the past are already familiar with our unmatched expertise and rapid deployment of services based on specific client needs - regardless of whether we're called upon to assist with today's most challenging compliance issues, stalled process improvement initiatives, supply-chain audits, product certifications, training or litigation support.
 
I would like to extend a special thank you to everyone who stopped by to say hello at this year's CQSDI conference. Your support is greatly appreciated. The launch of the Shuttle was an added perk.
 
 
Sincerely,
 
Michael J. Dreikorn, Ed.D. 
President 
The IPL Group, LLC
Send questions and/or comments to:
Dreikorn@TheIPLGroup.com

For real operational and strategic support within your business operations, call or email me at any time.  
 
 
(The IPL Group helps organizations deploy sustainable performance improvement.)
 

WHAT A MESS

by Alden Davis 

 

Alden DavisThe ValueTree™ is a great way to decode current headlines.  CBS880 radio out of New York City recently reported that the transit authority predicts that future fare increases will be consumed with rising interest expenses on long-term debt.  Let's reference the ValueTree™  (http://www.myvaluetree.com/TheValueTree.pdf)  to understand the situation.  Management decides to take on long-term debt to pay for improvements to the system; this is found at the bottom of the tree.  The interest that needs to be paid on the debt shows-up in the top of the tree in Accruals.  Interest expenses start to layer on top of each other as more debt is taken on over the years.  So, if Revenue is projected to stay flat, and Cost of Sales stays equal, each dollar of increased interest drives down the General Fund.  Well-run institutions try to maintain around 12% of their operating budget in the General Fund and this practice gets favorable reactions from bond rating agencies.  What a Mess!  Fares have to be raised just to cover the cost of interest to keep the system in balance and this is a cost escalation locked in for years to come. 

 

This situation highlights the importance of management taking a 30-year view when making financing decisions and considering the impact they will have on future customers.  Well targeted Kaizens are a powerful strategy to reduce Operating Expenses to offset the increases in Interest.  Before the customer is held hostage to fare increases, good management practices include long-term ValueTree™ forecasting and supportive project management plans for cost improvements using a 10+ year horizon.

 

Check out our Blog at http://bossknots.blogspot.com/ and feel free to add a story anytime you want.

 

Be well and keep adding value!

 

Alden Davis

Visionary Consultant with The IPL Group, LLC
 
(The IPL Group has the talent and experience to help you improve quality and increase your bottom-line.) 
AS&D News
 
Bell Tilt RotorThe following are news links relevant to quality, safety, and regulatory matters in the Aviation, Space, Defense and Maritime industries.  These are events which have been reported in the months of February through mid-March 2009.  As a professional, it's your responsibility to remain relevant. 
 
 
Workforce
 
UTC to cut 1,500 jobs in CT (USA)
 
The cuts, about 6 percent of the company's workforce in the state, will target administrative, sales and overhead positions. The layoffs are part of the 11,600 jobs the company will cut across the global workforce.
 

National Semiconductor Corp plans to cut 26 percent of its workforce, or 1,725 jobs
worldwide, in the latest sign of distress in a global chip industry.  
 
Bombardier cuts jobs, scales back production (CAN)
 
RJBombardier Inc. announced it would be cutting its workforce by 1,360 employees and scaling back its production plans for private jets this year. 
 
 
Alison WorkersNational security means job security for hundreds of workers at Allison Transmission. They're building critical parts for a new combat vehicle, while hoping it becomes a vehicle for even more jobs.
 
 
Policymakers have spent too much time debating whether to fly the shuttle another year and too little time focusing on keeping NASA's mission relevant and its skilled work force intact.
 
 

Regulatory and Safety
 
Australia gets stronger aviation laws (AUS)
 
CASA Aus LogoThe first of the two bills will re-establish a board for the Civil Aviation Safety Authority (CASA) and give it greater powers to check the safety of foreign airlines operating in Australia.
 
 
ICAO LogoA team from the International Civil Aviation Organisation (ICAO) will assess PNG's Civil Aviation Authority (CAA), which has failed in the past to properly investigate a string of crashes.
 
 
Congress set a 2015 deadline for all U.S. airports to build or improve runway safety zones, but a report from the Department of Transportation says LAX and 10 others won't meet that deadline. 
 
 
FAA LogoThe FAA has been on a kind of enforcement rampage during the past two years, one that singles out FAR Part 91 and Part 135 operators for certificate suspension or revocation while merely giving Part 121 air carriers a relative "slap on the wrist." 
 
 
Romania for the first time holds five positions in the international civil aviation, after having been elected vice -chairman of the Multidisciplinary Group on March  10 in Montreal.
 
 
Indonesia and Australia are working together to improve safety standards in Indonesia's beleaguered aviation industry.
 
 
Wind FarmOne of two plans to build a massive wind turbine farm near Rumford, ME has come up against strong turbulence from the FAA.
 
 
The renovation of a diagonal runway at Pittsburgh International Airport, which is mostly used at night for noise abatement reasons, will be one of the first projects to receive federal stimulus funds for airports around the country.
 
 
Because LEDs have a relatively narrow emission band and do not emit infrared energy like incandescent lights, it is possible for them to meet FAA requirements for Aviation Red but be below the range in which NVGs are sensitive.
 
 
AirbagsIn 2005, the FAA mandated that all U.S. aircraft built after October 2009 meet the "16g rule," which states that passengers somehow be protected to withstand forces equivalent to 16 times earth's gravity. 
 
 
Computers in Seattle averted a virtual midair collision between an unmanned helicopter and simulated aircraft over Kingaroy this week using new technology being developed under the Smart Skies Project. 
 
 
EASA LogoThe European Aviation Safety Agency is proposing changes to certification requirements that could drive many foreign students away from U.S. flight schools.
 
Additional TSA security measures: Progressive or oppressive? (USA)
 
TSA FlyThe Transportation Security Administration (TSA) is planning to add two new levels of security to its already strict air travel regimen, a move that may leave many travelers grumbling.
 
 
 
Civil Aviation
 
 
The National Transportation Safety Board (NTSB) has written to Federal Aviation Administration in America and the European Aviation Safety Agency (EASA) stressing severe concerns about the safety of the 777s. 
 
 
GavelA helicopter pilot has had his license revoked again after an Internet video showed him engaged in sexual acts with a porn actress while flying over San Diego. 
 
 
787 noseThe Dreamliner doesn't "fully meet the quality that Boeing touted earlier," Zhou Chi, chairman of Shanghai Airlines, said at a shareholder meeting in Shanghai.
 
 
 
Eclispe 500The FAA has issued a special airworthiness information bulletin asking Eclipse EA500 owners and operators to report current and future problems with their very light jets directly to the agency. 

 
 
"Let's stop the double-speak and stop the spin. Let's get those bodies and give us some closure. We know where they are. They're in the water in that tin can..." 
 
 
AA CounterAmerican Airlines says the engine failure that caused a jet to make an emergency landing in New York may have been caused by an object -- something other than a bird -- sucked into the engine.

 
 

Maritime 
 
Mothball fleet's flaking paint taints shellfish (USA)
 
Mothball FleetFederal scientists have concluded that the mothball fleet of rust-forsaken ships in Suisun Bay has contaminated shellfish and bay mud with toxic heavy metals, but they are not proposing any specific cleanup actions.
 
 
GavelThe Supreme Court ruled Wednesday that the Navy could use sonar in submarine-hunting training exercises off Southern California without heeding restrictions imposed by a lower court to protect whales and dolphins.
 
 
The European Parliament approved the "Erika III" package, aimed at protecting the continent's coasts from maritime disasters and improving the safety of passengers and crews.
 
GMDSSThe station, working round the clock, will ensure that ships passing through the country's territorial waters continue to receive its high quality support.
 
 
Vietnam PortShipbuilding industry experts have warned that the development of marine navigation infrastructure has become crucial for the nation's economic development.
 
 
Bell 206The original directive by the Federal Aviation Administration on Tuesday applied to 2,715 Bell 206, 407 and 427 models and required emergency inspections for an improperly installed cyclic control lever assembly bearing.
 
 
A new doctoral study of the criminal prosecution of pilots or air traffic controllers following aircraft accidents and incidents has concluded that they have a definite detrimental effect on flight safety, but fail to have the intended effect of deterring individuals from making mistakes.
 
 
When federal aviation regulators settled a $7.5 million civil penalty against Southwest Airlines this month, the agency praised the airline's decision to agree to safety improvements that "exceed FAA regulations."
 
 
FAA will issue a "proposed order" to block the public from gaining access to voluntarily reported wildlife strike reports, including bird strikes.

 
 
Defense 
 
 
Navy witnesses told the hearing that the Navy remains committed to procuring 55 LCSs, and is aggressively pursuing cost reduction measures to ensure delivery of future ships on a schedule that affordably paces evolving threats. 
 
 
Japan strongly protested North Korea's planned rocket launch, warning Friday it could shoot it down after the North said it would fly over Japan and designated a "danger" zone off the country's coast.
 
 
DoD LogoThree individuals and Five Teams have won awards from the Defense Standardization Program Office (DSPO) for outstanding contributions to the Department of Defense last fiscal year. 
 
 
T-50There are more reasons than meet the eye for last month's bidding failure of the T-50 Golden Eagle, Korea's advanced trainer jet, chief of which is its price policy shortcoming, experts say.
 
 
Canadian Defense Minister Peter MacKay, pressed about media reports that he could be in the running for the job of NATO Secretary-General.
 
The report by the Project On Government Oversight (POGO), an independent watchdog group, found that whistleblower calls are, in some cases, answered by an outsourced agency or merely brushed aside.
 
 
After years of downsizing, the U.S. Navy has nearly achieved its end-strength goal of 329,000 Sailors.
 

 

Space 
 
 
Iridium has completed its recovery from last month's orbital collision that destroyed a spacecraft in the 66-satellite low-Earth orbit constellation.
 
 
Space Station 2The near-hit of space junk Thursday was a warning shot fired across the bow of the international space station, experts said.
 
 
AS&D Events
The following is a listing of upcoming events relevant to the AS&D industry.
 
 
IAQG Meeting - Munich, Germany, October 13-16, 2009
 
This newsletter is brought to you by The IPL Group, LLC.  We hope you find the content informative and useful.  If there are other features of this newsletter that you would like to see, let us know.  The power of our industry is not solely driven by mechanical means, it is our intellectual base which brings innovation and strength.
 
 
Sincerely,
 
Dreikorn
 

Michael Dreikorn, Ed.D. 
President
The IPL Group, LLC